3rd gen Engine/Drivetrain Engine/Drivetrain Modification Discussions for 1999-2003 Models Only (BJ chassis)

Broken bolt removal

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Old April-22nd-2004 | 10:23 AM
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Angry Broken bolt removal

How do you go about removing a bolt that has broken off in the threads. I painted my valve cover and was putting every thing back, the last bolt for the valvecover broke as i started tightning it. Its the top right corner not on the headblock. please help.
Old April-22nd-2004 | 11:39 AM
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If you can't get to it with vise-grips, you can go to Sears or most hardware stores and buy an extractor set for broken bolts.
Old April-22nd-2004 | 11:44 AM
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"tap and die" set.....will help clean and set the threads also.
Old April-22nd-2004 | 12:12 PM
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if you only broke the head off, remove the cam cover again and grab the exposed part of the bolt with some pliers....if it is broken off deeper, then a tap and die is the way to go....also fyi...cam covers dont need to be torqued down real hard....hand tight and then 3/4 turn is all you need
Old April-22nd-2004 | 12:17 PM
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amen, preach on preacha!
Old April-22nd-2004 | 01:03 PM
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Thanks for the help.
Old April-25th-2004 | 10:56 PM
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Yeah, remember you're working with aluminum here, especially if you're a crusty old iron head from way back... like me (4-bolt 350 chevys. Serious torque on those old brutes!)
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