please read...clutch chatter back after fix
August-11th-2003 | 08:21 PM
#16
Registered User
Joined: Jun 2003
Posts: 290
From: San Diego, CA
Originally posted by Mik
Uh Uhhh, chatter happens at low RPMs. Only when you are trying to drive smoothly, shifting low (3-3500 RPM) and easing the clutch out gently while giving only low to moderate gas.
It you're reving higher while just popping off the clutch and it jerks, that is normal.
And my car sounds like crap in reverse too.
Uh Uhhh, chatter happens at low RPMs. Only when you are trying to drive smoothly, shifting low (3-3500 RPM) and easing the clutch out gently while giving only low to moderate gas.
It you're reving higher while just popping off the clutch and it jerks, that is normal.
And my car sounds like crap in reverse too.
August-12th-2003 | 11:29 AM
#17
Registered User
Joined: Aug 2002
Posts: 118
From: Edmonton, Alberta, Canada
Here is Mazda's Service Bulletin information. All service bulletins can be found here
CLUTCH CHATTER DURING COLD TAKEOFF
Applicable Models
Model Starting S/N Ending S/N
1999 PROTEGE 00000000 ZZZZZZZZ
2000 PROTEGE 00000000 ZZZZZZZZ
1999 PROTEGE 00000000 ZZZZZZZZ
2000 PROTEGE 00000000 ZZZZZZZZ
2001 PROTEGE 00000000 ZZZZZZZZ
2002 PROTEGE 00000000 ZZZZZZZZ
2001 PROTEGE 00000000 ZZZZZZZZ
2002 PROTEGE 00000000 ZZZZZZZZ
2002 PROTEGE 00000000 ZZZZZZZZ
2002 PROTEGE 00000000 ZZZZZZZZ
2002 PROTEGE 00000000 ZZZZZZZZ
Some vehicles may exhibit a clutch chatter or judder when releasing clutch during cold conditions. This may be caused by the flwheel and clutch cover surface materials creating a chatter or judder during clutch engagement. The flywheel and clutch cover has been revised to correct this concern. 1. Verify customer concern. 2. Remove the manual transmission according to the following Workshop Manual procedure: * 5 Speed: MANUAL TRANSMISSION REMOVAL/INSTALLATION M25M-R (section 05-15A-3). 3. Remove clutch disc, clutch cover and flywheel according to the Workshop Manual procedure CLUTCH UNIT REMOVAL/INSTALLATION (section 05-10). 4. Install new clutch disc, clutch cover and flywheel according to the Workshop Manual procedure CLUTCH UNIT REMOVAL/INSTALLATION (section 05-10). 5. Reinstall the manual transmission according to the following Workshop Manual procedure: * 5 Speed: MANUAL TRANSMISSION REMOVAL/INSTALLATION M25M-R (section 05-15A-3). 6. Verify repair. Part(s)Information: Part Number Description Qty Notes FP01-16-410A-9U Clutch Cover 1 1.8L FS05-16-410A Clutch Cover 1 2.0L FP49-11-500A Flywheel 1 1.8L FS01-11-500A Flywheel 1 2.0L B633-16-460A-9U Clutch Disc 1 1.8L FS06-16-460 Clutch Disc 1 2.0L Note: Make sure the dealer contacts DAG to specify order the above parts.
CLUTCH CHATTER DURING COLD TAKEOFF
Applicable Models
Model Starting S/N Ending S/N
1999 PROTEGE 00000000 ZZZZZZZZ
2000 PROTEGE 00000000 ZZZZZZZZ
1999 PROTEGE 00000000 ZZZZZZZZ
2000 PROTEGE 00000000 ZZZZZZZZ
2001 PROTEGE 00000000 ZZZZZZZZ
2002 PROTEGE 00000000 ZZZZZZZZ
2001 PROTEGE 00000000 ZZZZZZZZ
2002 PROTEGE 00000000 ZZZZZZZZ
2002 PROTEGE 00000000 ZZZZZZZZ
2002 PROTEGE 00000000 ZZZZZZZZ
2002 PROTEGE 00000000 ZZZZZZZZ
Some vehicles may exhibit a clutch chatter or judder when releasing clutch during cold conditions. This may be caused by the flwheel and clutch cover surface materials creating a chatter or judder during clutch engagement. The flywheel and clutch cover has been revised to correct this concern. 1. Verify customer concern. 2. Remove the manual transmission according to the following Workshop Manual procedure: * 5 Speed: MANUAL TRANSMISSION REMOVAL/INSTALLATION M25M-R (section 05-15A-3). 3. Remove clutch disc, clutch cover and flywheel according to the Workshop Manual procedure CLUTCH UNIT REMOVAL/INSTALLATION (section 05-10). 4. Install new clutch disc, clutch cover and flywheel according to the Workshop Manual procedure CLUTCH UNIT REMOVAL/INSTALLATION (section 05-10). 5. Reinstall the manual transmission according to the following Workshop Manual procedure: * 5 Speed: MANUAL TRANSMISSION REMOVAL/INSTALLATION M25M-R (section 05-15A-3). 6. Verify repair. Part(s)Information: Part Number Description Qty Notes FP01-16-410A-9U Clutch Cover 1 1.8L FS05-16-410A Clutch Cover 1 2.0L FP49-11-500A Flywheel 1 1.8L FS01-11-500A Flywheel 1 2.0L B633-16-460A-9U Clutch Disc 1 1.8L FS06-16-460 Clutch Disc 1 2.0L Note: Make sure the dealer contacts DAG to specify order the above parts.
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