3rd gen Engine/Drivetrain Engine/Drivetrain Modification Discussions for 1999-2003 Models Only (BJ chassis)

Rusted Bolts!

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Old November-27th-2002 | 08:31 PM
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Rusted Bolts!

Someone here on the forum had trouble removing the bolts for the Protege 5's muffler. Unfortunately mine are rusted as well. So here's my question for all of you, How do i remove the bolts without losing an arm? Thanks
Old November-27th-2002 | 08:45 PM
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Re: Rusted Bolts!

Originally posted by JOHNJAY5
Someone here on the forum had trouble removing the bolts for the Protege 5's muffler. Unfortunately mine are rusted as well. So here's my question for all of you, How do i remove the bolts without losing an arm? Thanks
Go to a muffler shop. Or find a friend with an impact gun. Or soak em in wd40 for two or three days, and use a long breaker bar.
Stocker
Old November-28th-2002 | 01:35 AM
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Ditto the previous post. Also, when you're removing old exhaust system components, IMHO it's always a good idea to have the following items handy...

(1) Liquid Wrench Super Penetrant (I've always liked this stuff better then WD-40, but to each his/her own).
(2) Extra nuts and bolts.
(3) Dremel tool and a fiber-reinforced cutoff wheel.
(4) Metric tap and die set.
(5) Large pry bar.
(6) Chisel.
(7) A Big Freakin' Hammer (aka BFH, aka Chevy Tool #1).

Removing badly rusted parts (and exhaust system ALWAYS rust) sometimes requires a little persuasion.
Old November-29th-2002 | 09:56 PM
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I vote for option number 3.

A dremel is your friend.
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